Completed Projects

The following project is illustrative of work performed by Ultimate Corrosion Control for our diverse client base worldwide.

Project Index

> Waste Water Tretment - FGD System
> Tiger Creek Generation Facility
> Mesquite Power Generation Facility
> Trimble County Generation Facility
> Electro-Coat Paint Tank Reline
> E-Coat Secondary Containment

Project Overview & Work Performed

UCC provided complete corrosion control to all surfaces at this FGD Water Treatment Facility. All structures supporting: mixing, solids recirculation, sludge thickening and clarification received the most advanced corrosion protection. UCC provided single-source, cost effective installation of: coatings, linings, painting, architectural finishes to newly constructed Flue Gas Desulfurization Wastewater Treatment.


	1. Equalizations (EQ) Tanks Exterior Surface preparation: SSPC-SP-10 (NACE2) - near white metal abrasive blast Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior Surface preparation: SSPC-SP-5 (NACE1)- white metal abrasive blast Lining: highly modified Novolac Vinyl Ester, flake filled Lining System with Abrasion Resistant Top Coat

	2. Agitators Agitator Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Agitator Coating: 80-100 mils superior abrasion resistance, Novolac Vinyl Ester Polymer

	3. Primary and Secondary Clarifiers Exterior Surface preparation: SSPC-SP-10 (NACE2)- near white metal abrasive blast Exterior Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior (Carbon Steel Walls) Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Interior Lining: highly modified Novolac Vinyl Ester, flake filled Lining System with Abrasion Resistant Top Coat Concrete FloorSurface preparation: SSPC-SP-13 (NACE6) - abrasive cleaning Floor Lining: high performance, crack-bridging elastomeric lining system KCC Corrosion Control Elasti- Liner I.2

	4. Gravity Filtration Exterior Surface preparation: SSPC-SP-10 (NACE2) - near white metal abrasive blast Exterior Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Interior Lining: 100% reactive solids, high performance, amine adduct cured Epoxy Lining designed to resist wet solids impact.

	5. Sludge Tanks Exterior Surface preparation: SSPC-SP-10 (NACE2)- near white metal abrasive blast Exterior Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Interior Lining: highly modified Novolac Vinyl Ester, flake filled Lining System with Abrasion Resistant Top Coat Agitators Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Agitators Coating: 80-100 mils superior abrasion resistance, Novolac Vinyl Ester Polymer

	6. Recycle Sludge Exterior Surface preparation: SSPC-SP-10 (NACE2) - near white metal abrasive blast Exterior Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Interior Lining: 100% reactive solids, high performance, amine adduct cured Epoxy Lining designed to resist wet solids impact.

	7. Ferric Chloride/ Sulfuric Acid Storage Tanks and Concrete Secondary Containments Tank Lining Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Tank Lining: ambient cured, flake filled Epoxy Novolac Concrete Secondary Containment Surface preparation: SSPC-SP-13 (NACE6) - abrasive cleaning Secondart Containment Lining: high performance, crack-bridging elastomeric lining system KCC Corrosion Control Elasti- Liner II

	8. Water Treatment Building Worked performed: Architectural Finished, Painting- Equipment, Piping, Structural Steel Building Linings: Primary and Secondary Containment, Floor Coatings and Sealers, Caulking and Sealants, and Decorative Finishes

	9. Filtrate & Backwash Stream Lines Exterior Surface preparation: SSPC-SP-10 (NACE2) - near white metal abrasive blast Exterior Coating: Inorganic Zinc/ Epoxy/ Aliphatic Polyurethane System Interior Surface preparation: SSPC-SP-5 (NACE1) - white metal abrasive blast Interior Lining: 100% reactive solids, high performance, amine adduct cured Epoxy Lining designed to resist wet solids impact.

	10. Secondary Containment UCC has the capacity to install sectional pre fabricated containment floor and walls to fit in restricted places. Meets all secondary containment regulations. Including installation of FRP platform, the retaining wall and the placing of the secondary containment tank.

	11. FRP (Fiberglass Reinforced Plastics) Ultimate Corrosion Control are experts in Fiberglass tank inspection, repair and field erection of tank sections. The challenging reality of working with Fiberglass repair, fitting installation and field erection in the field are many including: Environmental containment of grinding dust, styrene vapors and confined space entry Trained crews that master hand layup techniques Special rigging situations of tank parts. Specialized equipment and expertise in inspecting FRP vessels Post cure of tank to enhance the chemical resistance properties of the resin. This is especially important with storing sodium hypochlorite Secondary containment requirements for FRP tanks including sectional FRP panels with flexible membranes.

Specialized FRP Installation UCC offers installation of specialized FRP parts and accessories, including custom manufactured parts. More information...